Gold purchases entered into SAP without retyping anything

BoucledorPrecious-metal watch componentsArtificial intelligence & automation

200+hours saved per year, according to the clientJulien Jodry, directeur des opérations de Boucledor, en vidéo : « 200 heures, 300 heures à l'année de gain ». Estimation du client, pas encore mesurée

The starting point

Precious metals, and a pile of documents with every purchase

For sixty years, Boucledor has made buckles and clasps for the great high-luxury watch brands. The house buys its gold and silver from several suppliers.

Each purchase produces an order confirmation, then a delivery note, an invoice, an assay certificate and a metal statement accurate to the gram. They arrive as PDFs or on paper, each with its own layout, and all must end up in the same form: a line in SAP, the house's management software.

What it cost

Ten-digit identifiers, copied by hand

Two people handled it, each on one type of document, on top of their usual work. For each document, they had to open it, read it, retype five to ten fields into SAP, then check everything again.

A typo gives no warning: one swapped digit in a reference would be enough to enter the wrong weight of gold into the accounts.

The solution

A table ready to import, whatever the layout

Each person drags their files into their page, in batches and unsorted: sixty at once if need be. An AI recognises each one's sender and type, and picks out the values; the system also checks that nothing is missing from the file.

The import into SAP is still done by hand, by downloading the table: automating it is the next step.

Documents are dropped in batches; the system recognises each supplier and produces the table.

Avant / après

Avant

  • Every file opened and read, one by one
  • Five to ten fields retyped into SAP
  • Reading everything again to spot a typo
  • A missing document only showed up when you looked for it

Après

  • Everything dropped in batches, unsorted
  • No field to retype
  • No more typos possible
  • A missing document flagged on screen

Key decision

The AI copies, and code does the calculating

Depending on the sender, an order number is written with four or five digits, sometimes followed by a suffix Boucledor doesn't want. We first asked the AI to keep only the useful part: it started inventing numbers.

The rule became absolute: the AI copies what is printed, deciding nothing. Trimming a number or adding up metal weights is then done by code, which always gives the same result. On the hundred or so real documents provided for testing, the checks pass at 100%.

Key decision

Why not use an off-the-shelf extraction service?

These papers carry what the house protects most: its purchase prices, its partners, the quantities of metal moving through it. Entrusting them to an off-the-shelf service meant sending them outside Switzerland.

So everything runs at a Swiss host in Geneva, AI models included. And no standard product could read these industry-specific formats.

Key learning

A new supplier mustn't become a new project

The list of senders was going to change, and so were their layouts: a tool cut for today's formats would have been obsolete at the first change. So the system is made of one module per document type.

For a new format, we describe it and test it on a few real examples. That's what made it possible to widen the scope along the way, without reopening the project.

Testimonial

« What we're trying to tackle with Exponent is waste. Spotting operational tasks that don't add enough value, and saving the teams time every day. We'll quickly be looking at 200, 300 hours a year saved. »
Julien Jodry, Head of Operations, Boucledor

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